MA800ZR

MA800ZR Online Oxygen Analyzer The MA800ZR series is an advanced oxygen analyzer dedicated to industrial process control. Equipped with a high-precision solid-state Zirconia oxygen sensor, it offers long-term stability and full-range measurement capabilities, making it ideal for continuous online monitoring.

Key Highlights:

• Rapid Response: Provides fast and accurate O2 measurements with complete microcomputer control.

• Smart Diagnostics: Features built-in self-diagnosis, custom alarm settings, and data logging functionality via PC software.

• Process Optimization: Supports closed-loop control outputs to optimize gas usage and reduce costs.

• Connectivity: Includes RS232 interface and 3 relay outputs (2 for gas concentration levels and 1 for system alarms).

• Wide Application: Extensively used in electronics (soldering), metallurgy (annealing), pharmaceuticals (inert packaging), solar cell manufacturing, and Modified Atmosphere Packaging (MAP).

Oxygen Analyser Filter

Filters and Filter Elements for Online Oxygen Analyzers These are essential accessories for online gas analysis systems, designed to remove contaminants, dust, or moisture from the gas sample before it reaches the sensor. Using high-quality filters significantly extends the sensor’s lifespan and maintains measurement accuracy.

Key Highlights:

• Customizable Connectors: Available with various fitting types to meet specific customer requirements and ensure easy integration into existing gas lines.

• Optimized for Online Systems: Specifically designed for use with the MA800 series and other standard online oxygen analyzers.

• Full Compatibility: Acts as a direct, high-quality replacement for filter elements used in PBI Dansensor equipment (e.g., Map Check series).

• Process Protection: Crucial for protecting sensitive sensors from industrial debris found in processes like reflow soldering or food packaging.

MapXpert Zirconia Oxygen Sensor Component

Zirconia Oxygen Sensor Module (MapXpert Series) This is the core technology developed by JC Instruments. This high-performance Zirconia oxygen sensor module is engineered for extreme precision in gas measurement. Notably, it is fully compatible and interchangeable with the Zirconia sensors used in the CheckMate 3 (a premium analyzer from Denmark).

Technical Features:

• Wide Measurement Range: Responds accurately to oxygen concentrations ranging from 100% down to parts-per-billion (ppb) levels.

• Advanced Material: Utilizes a porous high-temperature ceramic electrolyte tube made of Yttria-stabilized Zirconia with platinum electrodes.

• Controlled Environment: Includes a high-performance ceramic heater and thermocouple to maintain a stable operating temperature (above 650°C/1200°F) for consistent ion transfer.

• Cost-Effective Alternative: Provides a high-quality, reliable alternative for sensor replacement in premium gas analysis equipment at a more economical price point.

Industrial Zirconia Oxygen Sensors

Long-Life Industrial Zirconia Oxygen Sensor This industrial-grade Zirconia oxygen sensor module is the core component for the MA800 analyzer series. It is specifically engineered for high durability and continuous operation. A major highlight is its full compatibility and interchangeability with sensors used in the PBI Dansensor Map Check 9000 series.

Key Features:

• Extended Service Life: Designed for long-term industrial use, reducing maintenance frequency and replacement costs.

• Full Range Measurement: Capable of measuring oxygen levels accurately from 0.1ppm up to 100%.

• Advanced Engineering: Features a platinum-coated Zirconia ceramic electrolyte tube with a high-performance heater to maintain a stable 650°C (1200°F) environment for precise ion transfer.

• Applications: Ideal for integration into packaging machines and industrial process control systems requiring 24/7 oxygen monitoring.

Zirconia ceramic tube 

Zirconia Ceramic Tube (The Core of Oxygen Sensors) Zirconia (ZrO2) ceramic tubes are high-tech materials known for having the highest toughness and strength among all advanced ceramics at room temperature. They possess excellent thermal insulation properties and are highly effective at conducting oxygen ions when heated.

Key Highlights:

• Superior Durability: Features extremely high hardness, melting points, and excellent resistance to cracking and fracture.

• Functional Precision: At temperatures above 650°C (1200°F), the ceramic lattice allows oxygen ions to pass through, which is essential for measuring oxygen partial pressure in λ probes and sensors.

• Stabilized Quality: Produced with stabilizing agents (like Y2O3 or MgO2) to ensure structural stability and prevent cracks during thermal cycling.

• Versatile Applications: Widely used in oxygen sensors, solid oxide fuel cells (SOFC), heating elements, and high-wear industrial components like ball valves and fiber optic sleeves.

NDIR far-infrared carbon dioxide sensor

NDIR Infrared CO2 Sensor Module This is a core component developed by JC Instruments for high-precision headspace gas analyzers. Utilizing NDIR (Non-Dispersive Infrared) technology, this sensor is specifically engineered to meet the unique requirements of Modified Atmosphere Packaging (MAP) testing, where standard CO2 sensors often fall short.

Key Highlights:

• Optimized for Small Samples: Unlike generic CO2 modules, this sensor features an ultra-small gas chamber, allowing it to perform accurate measurements using minimal sample gas volumes.

• Rapid Response Time: Provides nearly instantaneous readings, making it ideal for high-speed quality control environments.

• Advanced Compensation Algorithms: Built-in intelligence to compensate for changes in “temperature” and “pressure,” ensuring consistent accuracy across different operating conditions.

• In-house Proprietary Technology: Developed with 100% independent core technology, delivering performance and reliability on par with leading international brands.

Airbag-type pneumatic pilot pressure reducing valve

Pneumatic Pilot Pressure Reducing Valve (The Core Component of Gas Mixers) This pneumatic pilot pressure reducing valve is controlled by the air pressure within its top pilot chamber. Unlike traditional spring-loaded valves, the output pressure is regulated based on the pilot pressure, ensuring the output remains exactly equal to the control pressure provided.

Key Highlights:

• High Precision Technology: This component utilizes the same advanced principles found in premium gas mixers imported from Denmark and Germany.

• Stable Output: Each gas line is equipped with one pilot valve to ensure that all input lines maintain identical pressure, effectively eliminating fluctuations and preventing imbalances in the final gas mixture.

• Performance Driven: Designed to ensure a balanced and consistent gas mix throughout the production cycle.

• Versatile Application: An essential core component for manufacturing or repairing high-performance gas mixing systems that require superior pressure stability.