COMPLETE 2PC PRODUCTION LINE

Draw-redraw & Deep-drawn Can Production Line

 

Expand your packaging possibilities with our Advanced Draw-drawn Can Production Lines. These systems are specifically engineered to manufacture cans with complex shapes and exceptional depths, ensuring structural integrity and high-quality finishing for specialized industrial needs.

1. Draw-redraw Can Line (DRD)

  • Versatile Shaping: Suitable for manufacturing a wide array of can shapes, including Round, Rectangular, Oval, Pear, Bowl, Round Conical, and various specialized industrial designs.

  • High Efficiency: Capable of production speeds reaching up to 500 cans per minute (500cpm).

2. Deep-drawn Can Line

  • Specialized Deep Forming: Purpose-built for high-precision manufacturing of deep-drawn cans, maintaining uniform material distribution throughout the forming process.

  • Production Capability: Optimized for high-quality output with capacities up to 200 cans per minute (200cpm).

Multi-die Aerosol Cone Transfer Press

Maximize your aerosol component production with our Multi-die Aerosol Cone Transfer Press. Engineered specifically for the high-precision stamping of aerosol cones and domes, this machine integrates multiple forming stages into a single, seamless industrial process.

Key Advantages:

  • Multi-Operation Capability: Supports up to 9 operation dies, allowing for flexible configuration based on the specific requirements of material temper and thickness.

  • High-Speed Performance: Delivers optimized throughput with a production speed of 100 to 150 strokes per minute.

  • Precision Engineering: Designed for consistent manufacturing of aerosol components, ensuring strict adherence to industrial dimensions and safety standards.

  • Robust Design: Features a heavy-duty structure with a net weight of 9.5T and a 15kW power system for reliable, long-term operation.

Technical Specifications:

  • Model: TP120

  • Diameter Range: D109 – 211

  • Material Thickness: 0.17 – 0.40 mm Tinplate

  • Stroke Distance: 100 mm

High-Performance Lining & Drying Machines

Ensure airtight sealing and product integrity with our professional Lining & Drying Solutions. These machines are engineered for the precise application of sealants on various types of can ends, ensuring a perfect hermetic seal for the most demanding industries.

1. Rotary Liner System

  • Ultra-High Speed: Built for mass production with capacities ranging from 600 to 1,500 ends per minute (epm).

  • Advanced Electric Gun: Features precision electric guns for consistent and accurate sealant distribution.

  • Scalable Operations: Available in 6, 8, and 10 working head configurations to match your production goals.

2. Round End Lining & Drying Machine

  • Integrated Functionality: Combines automatic lining and high-temperature drying within a single, efficient unit.

  • Multi-Industry Application: Ideal for food can ends, paint cans, and aerosol domes or cones.

  • MITSUBISHI PLC Control: Fully controlled by a world-class PLC system for reliable, high-precision operation.

Straight-line Twist-off Cap Forming Machine

 

The Straight-line Twist-off Cap Forming Machine is a high-performance, automated equipment designed for the final stages of glass jar cap production, ensuring precision forming and reliable sealing.

Key Advantages:

  • Comprehensive Forming Process: Seamlessly performs subsequent pre-curling, curling, forming, and lining on basic caps punched from a press.

  • High-Speed Efficiency: Engineered for stable, high-volume production with a speed regulation system to match your line requirements.

  • Operational Convenience: Features quick mold change capabilities and automatic oil lubrication for reduced maintenance downtime.

  • Integrated Safety: Includes a pneumatic clutch, jam stop protection, and a vacuum scrap removal system for a clean and safe working environment.

Technical Parameters:

  • Production Speed: 150 – 330 pcs/min.

  • Cap Specification: 38 – 82 mm.

  • Material Thickness: 0.14 – 0.22 mm.

  • Power & Voltage: 11KW / 380V.

High-Performance Twist-off Cap Forming Machine

Elevate your glass jar lid production with our Automated Twist-off Cap Forming Machine. This precision-engineered system integrates advanced mechanical forming and lining technologies to deliver high-quality, reliable closures for the food and beverage industry.

Key Advantages:

  • Integrated 4-Station Operation: Features three specialized mechanical stations for cap forming and one dedicated station for high-precision compound lining.

  • High-Speed Throughput: Capable of reaching production speeds of up to 180 pieces per minute, ensuring efficient high-volume manufacturing.

  • Versatile Material Compatibility: Optimized for processing tinplate with thicknesses ranging from 0.14 mm to 0.22 mm.

  • Flexible Sizing Options: Effectively supports the production of cap diameters between 30 mm and 82 mm.

Technical Specifications:

  • Model PTL-2: Speed 150 – 180 pcs/min.

  • Model PTL-3: Speed 120 – 150 pcs/min.

  • Applicable Cap Diameter: 30 – 82 mm.

  • Applicable Tinplate Thickness: 0.14 – 0.22 mm.

EST-EW Series Auto Plastic Film Wrapper

The EST-EW Series offers a high-efficiency solution for automated can-end packaging. Specifically designed to wrap metal ends securely in plastic film, this system ensures cleanliness and ease of logistics for modern manufacturing facilities.

Key Advantages:

  • Fast Changeover: Requires minimal tools to switch between different can-end diameters, maximizing uptime.

  • Versatile Configuration: Supports multi-lane and multi-size wrapping, providing flexibility for diverse production needs.

  • Durable & Easy Service: Engineered for long-term stability with a user-friendly layout for simplified maintenance and service.

  • Wide Compatibility: Efficiently wraps standard sanitary ends, Easy Open Ends (EOE), aerosol components, and general line metal parts.

Technical Specifications:

  • Models: EST-WL and EST-WS (Single channel smart type).

  • End Dimensions: Supports diameters from Dia52 mm to 189 mm.

  • Packaging Materials: Compatible with POF, PE, OPF, PET, and PVT hot shrink films.

  • Output Capacity: 4-6 packs per minute.

  • Optional Features: Manual feeding systems available for quality inspection purposes during the packaging process.

EST-EUW Series Auto Plastic Film Unwrapper

Streamline your production preparation with the EST-EUW Series Auto Plastic Film Unwrapper. This specialized equipment automates the removal of plastic film from end sleeves, ensuring a high-speed, safe, and scratch-free process before the components enter the main assembly line.

Key Advantages:

  • Labor Efficiency: Significantly reduces manpower requirements by automating the repetitive unwrapping task.

  • Enhanced Safety: Provides a much safer environment for operators compared to manual unwrapping methods.

  • Surface Protection: Guaranteed “No scratch” operation to maintain the premium quality of your metal ends.

  • Flexible Application: Compatible with standard sanitary ends, Easy Open Ends (EOE), aerosol bottoms/domes, and other general line components.

Technical Specifications:

  • End Diameter Range: 52 – 153 mm

  • Applicable Roll Length: 250 – 800 mm

  • Production Capacity: 5 rollers per minute

  • Power Requirements: 5kW

  • Compressed Air Consumption: 400 – 600 L/min at 6 bar

Single Lane Auto Paper Packer

 

The Single Lane Auto Paper Packer is an advanced solution for the automated packaging of can ends into paper sacks. This machine ensures a smooth, non-stop operation while maintaining the highest integrity of your finished products.

Key Advantages:

  • Gentle Component Handling: Features non-rod cylinders and belt guardrails to prevent end turnover and surface defects during conveyance.

  • Non-Stop Feeding System: Utilizes an upper suction function for paper sack feeding, allowing the machine to operate continuously without interruption.

  • Electromagnetic Precision: Employs electromagnets for precise transmission between the loading and folding stations, offering a simpler and more reliable structure compared to standard mechanical magnets.

  • Automated Workflow: Finished paper sacks are automatically moved to the transmission station and conveyor chain after the folding process is complete.

Technical Specifications:

  • Applicable End Types: Standard sanitary ends, Easy Open Ends (EOE), and aerosol components.

  • End Dimensions: Diameter range 52 – 110 mm.

  • Output Capacity: 2 – 4.5 rolls per minute.

  • Packaging Material: Paper sack.

Auto Can Body Flanging, Beading, Pre-rolling, Lock Seaming Combiner

The Auto Can Body Combiner is an all-in-one industrial solution designed to perform multiple operations, including flanging, beading, pre-rolling, and lock seaming, within a single automated housing. It is engineered for high-precision manufacturing of both round and square metal cans.

Key Advantages:

  • Digital Servo Adjustment: Provides high-precision control and significantly reduces setup errors.

  • Full Automation Integration: Features an auto-hydraulic lifter, auto-edge cutting unit, and servo-quick blank feeding unit for seamless operation.

  • Efficient Size Changeover: Designed with a quick tool changeover unit, allowing for rapid transitions between different can dimensions.

  • Advanced Control & Safety: Operated via a PLC control system and equipped with a pneumatic clutch and double sheet detector for maximum safety.

  • Centralized Lubrication: Ensures long-lasting tool life and minimizes operational downtime for maintenance.

Technical Specifications:

  • Models: ACBM200 / ACBM300

  • Can Sizes Supported:

    • Round Cans: 65 – 300 mm.

    • Square Cans: 70 x 70 mm to 230 x 230 mm.

  • Can Height Range: 50 – 320 mm.

  • Capacity: 22 – 35 cans per minute (cpm).

  • Net Weight: 5.3T – 6.5T (Heavy-duty structure for stability).

Peel-off End (POE) Sealing Machine

The Peel-off End (POE) Sealing Machine is a state-of-the-art, fully integrated system designed for high-speed production of premium peel-off closures, widely used for infant formula, coffee, and high-end preserved foods.

Key Advantages:

  • All-in-One Integrated System: Combines multiple critical operations, including feeding, punching, drawing, curling, foil pre-sealing, and embossing, into a single efficient workflow.

  • Precision Servo Control: Each functional module is under independent servo control, allowing for individual parameter adjustments and highly synchronized, high-speed responses.

  • Material Efficiency: Features an optimized oblique shock arrangement for foil punching to minimize material waste significantly.

  • Versatile Material Compatibility: * Shell Materials: Tin plate, TFS, Aluminum, and coated steel plates.

    • Sealing Materials: Coated aluminum foil, PP-Aluminum composite foil, and plastic composite film.

Technical Specifications:

  • Capacity: Ranges from 100 to 600 Ends Per Minute (EPM).

  • End Sizes: Accommodates diameters from 46 mm up to 178 mm (D113 – D701).

  • Configurations: Available in 1, 2, or 3 channel models (EST-POE Series).

High Pressure Leak Tester for Aerosol Can

Ensure the highest safety standards with the EST-P Series Leak Tester, an advanced testing system specifically designed for empty aerosol cans. This high-precision system detects even micro leakages by monitoring pressure differences within the test chamber, making it the superior replacement for traditional water bath testers.

Key Advantages:

  • High Accuracy & Reproducibility: Features high-precision imported sensors for reliable and consistent testing results.

  • Micro Leakage Detection: Operates by creating 8-12 bar of internal pressure to identify any structural defects.

  • Automatic Defect Rejection: Systems provide an immediate signal to blow out any leaking cans as they exit the machine.

  • User-Friendly Interface: Equipped with digital displays and modular design for fast changeovers and easy parameter adjustments.

  • Non-Destructive Process: Conducts comprehensive quality checks without compromising the physical integrity of the aerosol cans.

Technical Specifications:

  • Capacity: 160 – 500 cans per minute (cpm).

  • Working Heads: Available in 18, 24, 36, and 48 head configurations.

  • Can Dimensions: Diameter  45 – 65 mm; Height 80 – 320 mm.

  • Compressed Air Requirement: 2.5 to 6 m^3/min at 8 to 12 bar.

Positive Leak Tester for Milk Powder Can

Ensure the highest food safety standards with our Positive Leak Tester for Milk Powder Cans. Specifically designed for the dairy and nutrition industries, this high-precision system guarantees product integrity through advanced non-destructive testing technology.

Key Advantages:

  • Zero Contamination: Directly utilizes workshop air without additional compressors, eliminating any risk of oil or graphite pollution inside the cans.

  • High-Precision Stability: Employs a specialized cam-drive lifting system to maintain stable air pressure during testing, ensuring significantly higher detection accuracy than traditional cylinder-type inserts.

  • Data-Driven Quality Control: Features high-precision sensors with the ability to store detection results and easily adjust parameters via a digital display.

  • Advanced Detection: Capable of identifying micro-leakages as small as 0.03 – 0.05 mm without damaging the can structure.

Technical Specifications:

  • Models: EST-P12-MPC / EST-P15-MPC / EST-P24-MPC.

  • Capacity: 150 – 300 cans per minute (cpm).

  • Applicable Can Sizes: Diameter 99 – 153 mm; Height 60 – 240 mm.

  • Modular Design: Quick problem identification and fast changeover for different can sizes.

Leak Tester For POE/EOE

The Leak Tester for POE/EOE is a specialized high-precision system designed to ensure the structural integrity of Easy Open Ends and Peel-off Ends. It offers a critical advantage by inspecting score depth, preventing mass production errors.

Key Advantages:

  • Score Depth Qualification: Specifically designed to inspect if EOE score depth is qualified, a feature that UV inspections cannot achieve. This prevents situations where millions of ends would otherwise need manual inspection.

  • Advanced Detection: Utilizes high-precision sensors capable of identifying micro-leakages as small as 0.03 mm.

  • User-Friendly Control: Features a digital display with easy-to-understand testing results and programmable parameter settings.

  • Operational Flexibility: Modular design allows for fast changeover and height adjustment for different end sizes.

  • Non-Destructive Testing: Ensures comprehensive quality checks without damaging the physical properties of the ends.

Technical Specifications:

  • Model: EST-POE-18

  • End Diameter Range: 99 – 153 mm

  • Detectable Leak: 0.03 mm

  • Capacity: 300 ends per minute (epm)

  • Working Heads: 18

High Precision Leak Tester for Food Can

The High Precision Leak Tester for Food Can provides a state-of-the-art solution for ensuring the hermetic seal of your packaging. Utilizing compressed air as the testing medium, this machine evaluates every portion of the can, including the critical double seam area.

Key Advantages:

  • Total Portion Testing: Every part of the can is thoroughly tested using compressed air to ensure maximum integrity.

  • Optimized Sensitivity: Features individual filling pieces that reduce internal volume during the process to heighten sensitivity.

  • Reliable Performance: Delivers reproducible and consistent results, even in the event of a sudden machine halt.

  • Smart Data Management: Permanently stores testing programs for varying can sizes and line speeds.

  • Self-Monitoring: Includes several self-diagnosis features to ensure the testing process remains accurate and correct.

  • Fast Changeover: Minimizes downtime with short changeover times between different production runs.

Technical Specifications:

  • Capacity: Up to 800 cans per minute (max) depending on the model.

  • Accuracy: Detects holes as small as 0.03 mm.

  • Applicable Dimensions: Diameter 52 – 99 mm; Height 35 – 135 mm.

  • Working Heads: Available in 20, 40, and 60 head configurations.

Positive Leak Tester For Square/Rectangular Can

The Positive Leak Tester For Square/Rectangular Can is a specialized high-precision solution for non-destructive online testing of rectangular metal packaging. Utilizing Estes’ unique comparison technology, it ensures every can meets strict quality control criteria.

Key Advantages:

  • Non-Destructive Testing: Designed for high-speed online testing without compromising the physical integrity of the square cans.

  • High-Precision Technology: Employs a unique variable program and comparison technology to achieve superior testing accuracy.

  • Positive Pressure Theory: Meets the global industrial criteria for empty can quality control.

  • Broad Capability: Accommodates a wide range of sizes, from small 1L containers to large 25L square cans (pails).

Technical Specifications:

  • Models: EST-SL series (10L-25L) and EST-RS series (1L-5L).

  • Capacity: Ranging from 30 up to 100 cans per minute (cpm).

  • Accuracy: Detects leakages as small as 0.15 mm to 0.25 mm.

  • Can Heights: Supports a height range of 80 mm to 500 mm.

  • Working Heads: Available in configurations of 12, 16, 18, 20, 24, 30, and 36 heads.

Vacuum Leak Tester For Food Can And Paint Can

The Vacuum Leak Tester For Food Can And Paint Can utilizes a standard vacuum degree principle to ensure consistent and reliable leak detection for metal packaging. It is designed for high-speed automated production lines where non-stop testing is critical.

Key Advantages:

  • Stable Detection: Testing remains stable and unaffected by changes in the external environment.

  • High-Quality Vacuum Structure: The well-designed vacuum system ensures superior detection quality.

  • High-Capacity Efficiency: Multiple working heads operate simultaneously to meet high-volume production requirements.

  • Continuous Online Testing: Directly integrates into production lines for non-stop can testing, significantly raising the degree of automation.

  • Energy Saving: No need to consume compressed air during the testing process, which improves efficiency and lowers operational costs.

  • User-Friendly Changeover: Easily adjust diameter or height settings within 2 hours without needing to change support plates or chucks.

Technical Specifications:

  • Capacity: Ranging from 100 up to 800 cans per minute (cpm).

  • Accuracy: Detects leakages as small as 0.1 mm to 0.15 mm.

  • Applicable Dimensions: Can diameters $Phi 52 – 153$ mm and heights $35 – 260$ mm (model-dependent).

  • Noise Level: Maximum 70dB.

  • Power & Air: Power requirements range from 5kW to 6.5kW, with air at 50L/6bar.

Positive High Speed Leak Tester

The Positive High Speed Leak Tester is a cutting-edge solution for high-precision quality control, utilizing advanced linear servo positioning and independent testing heads to deliver superior accuracy while maintaining a compact footprint.

Key Advantages:

  • Linear Fast Servo Positioning: Ensures high-speed, precise can placement into testing stations.

  • Independent Testing System: Every working head operates with an independent testing system for maximum reliability.

  • High Efficiency & Sensitivity: Utilizes quick air filling and internal filling insert pieces to maximize testing sensitivity and minimize energy consumption.

  • Compact Design: Engineered to deliver high-volume output while requiring significantly less floor space than traditional testers.

  • Exceptional Accuracy: Capable of detecting micro-leakages as small as 0.05 mm up to 0.15 mm.

Technical Specifications:

  • Models: EST-LP24 and EST-RL series.

  • Capacity: Up to 150 cans per minute (cpm).

  • Accuracy: High precision detection ranging from 0.05 mm to 0.15 mm.

  • Working Heads: Available in 12, 16, or 24 head configurations.

On Line/Off Line Printing Sheet Surface Defect Vision Inspection Equipment

Ensure flawless printing quality with our Vision Inspection Equipment, a highly efficient system for both on-line and off-line surface defect detection. This advanced solution is engineered to identify a wide range of printing errors on metal sheets with exceptional speed and reliability.

Key Advantages:

  • Comprehensive Defect Detection: Identifies surface defects such as misprinting, color differences, ink drawing, stains, and more.

  • High Inspection Stability: Provides superior reliability and can detect micro-defects down to a minimum dot size of 0.1 $mm^2$.

  • Cost-Efficient Flexibility: Capable of inspecting sheets from multiple printing lines, significantly reducing costs while raising overall efficiency.

  • Seamless Integration: Features an independent feeding and ejecting system, eliminating the need to modify your existing equipment.

Technical Specifications:

  • Model: MV-MP-Y Series

  • Max Sheet Size: 1200 x 1000 mm

  • Max Inspection Speed: 6,000 sheets per hour

  • Station Configuration: Equipped with two cameras for front-side inspection and two cameras for back-side inspection.

  • Alarm Mode: Features a light alarm for immediate defect notification.

On Line End Surface Defect Vision Inspection Equipment

Elevate your enterprise image and ensure 100% product integrity with the On Line End Surface Defect Vision Inspection Equipment. This advanced system provides high-speed, real-time monitoring to detect even the smallest defects on can ends, aerosol components, and EOE shells.

Key Advantages:

  • Improve Product Quality: Guarantees that only flawless components proceed through your production line.

  • Raise Production Efficiency: Operates at high speeds up to 1,500 ends per minute (EPM) without interrupting the workflow.

  • Reduce Labor Costs: Automates the inspection process, significantly reducing the need for manual visual checks and human error.

  • Comprehensive Defect Detection:

    • Shell/End Defects: Identifies curling issues, scratches, deformations, and printing misalignments.

    • Compound/Groove Defects: Detects missing compound, incomplete lining, or overflow issues.

    • Aerosol Specifics: Monitors cone and dome curling damage, rolling pollution, and surface stains.

    • EOE Specifics: Inspects rivet positioning, scoring coating integrity, and tab area deformations.

Technical Specifications:

  • Model: MV-MP-D Series

  • Inspection Speed: Up to 1,500 epm

  • Power & Voltage: 600W / 220V

  • Working Air Pressure: 0.4 – 0.6 Mpa

  • Weight: 130 kg

On Line Can Defect Vision Inspection Equipment

Maximize your production reliability with the On Line Can Defect Vision Inspection Equipment. This high-speed, automated system provides real-time monitoring of can body integrity, ensuring that only top-quality products reach your customers.

Key Advantages:

  • Total Can Inspection: Comprehensive defect detection across the can top, bottom, inner/outer walls, and critical welding seams.

  • High-Speed Efficiency: Operates at a rapid inspection speed of 1,000 cans per minute (CPM), significantly improving throughput and reducing labor costs.

  • Inner & Outer Wall Monitoring: Detects surface stains, oil and grease contamination, scratches, coating defects, and misprinting.

  • Advanced Welding Analysis: Identifies welding slag, miswelding, burns, and black welding issues to ensure structural safety.

  • Smart Recognition: Features built-in bar-code and letter recognition for advanced product tracking and verification.

Technical Specifications:

  • Model: MV-MP-G Series

  • Inspection Speed: 1,000 cpm

  • Power & Voltage: 600W / 220V

  • Weight: 130 kg

  • Working Air Pressure: 0.4 – 0.6 Mpa

COMPLETE 2PC PRODUCTION LINE

Draw-redraw & Deep-drawn Can Production Line

 

Expand your packaging possibilities with our Advanced Draw-drawn Can Production Lines. These systems are specifically engineered to manufacture cans with complex shapes and exceptional depths, ensuring structural integrity and high-quality finishing for specialized industrial needs.

1. Draw-redraw Can Line (DRD)

  • Versatile Shaping: Suitable for manufacturing a wide array of can shapes, including Round, Rectangular, Oval, Pear, Bowl, Round Conical, and various specialized industrial designs.

  • High Efficiency: Capable of production speeds reaching up to 500 cans per minute (500cpm).

2. Deep-drawn Can Line

  • Specialized Deep Forming: Purpose-built for high-precision manufacturing of deep-drawn cans, maintaining uniform material distribution throughout the forming process.

  • Production Capability: Optimized for high-quality output with capacities up to 200 cans per minute (200cpm).

Multi-die Aerosol Cone Transfer Press

Maximize your aerosol component production with our Multi-die Aerosol Cone Transfer Press. Engineered specifically for the high-precision stamping of aerosol cones and domes, this machine integrates multiple forming stages into a single, seamless industrial process.

Key Advantages:

  • Multi-Operation Capability: Supports up to 9 operation dies, allowing for flexible configuration based on the specific requirements of material temper and thickness.

  • High-Speed Performance: Delivers optimized throughput with a production speed of 100 to 150 strokes per minute.

  • Precision Engineering: Designed for consistent manufacturing of aerosol components, ensuring strict adherence to industrial dimensions and safety standards.

  • Robust Design: Features a heavy-duty structure with a net weight of 9.5T and a 15kW power system for reliable, long-term operation.

Technical Specifications:

  • Model: TP120

  • Diameter Range: D109 – 211

  • Material Thickness: 0.17 – 0.40 mm Tinplate

  • Stroke Distance: 100 mm

High-Performance Lining & Drying Machines

Ensure airtight sealing and product integrity with our professional Lining & Drying Solutions. These machines are engineered for the precise application of sealants on various types of can ends, ensuring a perfect hermetic seal for the most demanding industries.

1. Rotary Liner System

  • Ultra-High Speed: Built for mass production with capacities ranging from 600 to 1,500 ends per minute (epm).

  • Advanced Electric Gun: Features precision electric guns for consistent and accurate sealant distribution.

  • Scalable Operations: Available in 6, 8, and 10 working head configurations to match your production goals.

2. Round End Lining & Drying Machine

  • Integrated Functionality: Combines automatic lining and high-temperature drying within a single, efficient unit.

  • Multi-Industry Application: Ideal for food can ends, paint cans, and aerosol domes or cones.

  • MITSUBISHI PLC Control: Fully controlled by a world-class PLC system for reliable, high-precision operation.

Straight-line Twist-off Cap Forming Machine

 

The Straight-line Twist-off Cap Forming Machine is a high-performance, automated equipment designed for the final stages of glass jar cap production, ensuring precision forming and reliable sealing.

Key Advantages:

  • Comprehensive Forming Process: Seamlessly performs subsequent pre-curling, curling, forming, and lining on basic caps punched from a press.

  • High-Speed Efficiency: Engineered for stable, high-volume production with a speed regulation system to match your line requirements.

  • Operational Convenience: Features quick mold change capabilities and automatic oil lubrication for reduced maintenance downtime.

  • Integrated Safety: Includes a pneumatic clutch, jam stop protection, and a vacuum scrap removal system for a clean and safe working environment.

Technical Parameters:

  • Production Speed: 150 – 330 pcs/min.

  • Cap Specification: 38 – 82 mm.

  • Material Thickness: 0.14 – 0.22 mm.

  • Power & Voltage: 11KW / 380V.

High-Performance Twist-off Cap Forming Machine

Elevate your glass jar lid production with our Automated Twist-off Cap Forming Machine. This precision-engineered system integrates advanced mechanical forming and lining technologies to deliver high-quality, reliable closures for the food and beverage industry.

Key Advantages:

  • Integrated 4-Station Operation: Features three specialized mechanical stations for cap forming and one dedicated station for high-precision compound lining.

  • High-Speed Throughput: Capable of reaching production speeds of up to 180 pieces per minute, ensuring efficient high-volume manufacturing.

  • Versatile Material Compatibility: Optimized for processing tinplate with thicknesses ranging from 0.14 mm to 0.22 mm.

  • Flexible Sizing Options: Effectively supports the production of cap diameters between 30 mm and 82 mm.

Technical Specifications:

  • Model PTL-2: Speed 150 – 180 pcs/min.

  • Model PTL-3: Speed 120 – 150 pcs/min.

  • Applicable Cap Diameter: 30 – 82 mm.

  • Applicable Tinplate Thickness: 0.14 – 0.22 mm.

EST-EW Series Auto Plastic Film Wrapper

The EST-EW Series offers a high-efficiency solution for automated can-end packaging. Specifically designed to wrap metal ends securely in plastic film, this system ensures cleanliness and ease of logistics for modern manufacturing facilities.

Key Advantages:

  • Fast Changeover: Requires minimal tools to switch between different can-end diameters, maximizing uptime.

  • Versatile Configuration: Supports multi-lane and multi-size wrapping, providing flexibility for diverse production needs.

  • Durable & Easy Service: Engineered for long-term stability with a user-friendly layout for simplified maintenance and service.

  • Wide Compatibility: Efficiently wraps standard sanitary ends, Easy Open Ends (EOE), aerosol components, and general line metal parts.

Technical Specifications:

  • Models: EST-WL and EST-WS (Single channel smart type).

  • End Dimensions: Supports diameters from Dia52 mm to 189 mm.

  • Packaging Materials: Compatible with POF, PE, OPF, PET, and PVT hot shrink films.

  • Output Capacity: 4-6 packs per minute.

  • Optional Features: Manual feeding systems available for quality inspection purposes during the packaging process.

EST-EUW Series Auto Plastic Film Unwrapper

Streamline your production preparation with the EST-EUW Series Auto Plastic Film Unwrapper. This specialized equipment automates the removal of plastic film from end sleeves, ensuring a high-speed, safe, and scratch-free process before the components enter the main assembly line.

Key Advantages:

  • Labor Efficiency: Significantly reduces manpower requirements by automating the repetitive unwrapping task.

  • Enhanced Safety: Provides a much safer environment for operators compared to manual unwrapping methods.

  • Surface Protection: Guaranteed “No scratch” operation to maintain the premium quality of your metal ends.

  • Flexible Application: Compatible with standard sanitary ends, Easy Open Ends (EOE), aerosol bottoms/domes, and other general line components.

Technical Specifications:

  • End Diameter Range: 52 – 153 mm

  • Applicable Roll Length: 250 – 800 mm

  • Production Capacity: 5 rollers per minute

  • Power Requirements: 5kW

  • Compressed Air Consumption: 400 – 600 L/min at 6 bar

Single Lane Auto Paper Packer

 

The Single Lane Auto Paper Packer is an advanced solution for the automated packaging of can ends into paper sacks. This machine ensures a smooth, non-stop operation while maintaining the highest integrity of your finished products.

Key Advantages:

  • Gentle Component Handling: Features non-rod cylinders and belt guardrails to prevent end turnover and surface defects during conveyance.

  • Non-Stop Feeding System: Utilizes an upper suction function for paper sack feeding, allowing the machine to operate continuously without interruption.

  • Electromagnetic Precision: Employs electromagnets for precise transmission between the loading and folding stations, offering a simpler and more reliable structure compared to standard mechanical magnets.

  • Automated Workflow: Finished paper sacks are automatically moved to the transmission station and conveyor chain after the folding process is complete.

Technical Specifications:

  • Applicable End Types: Standard sanitary ends, Easy Open Ends (EOE), and aerosol components.

  • End Dimensions: Diameter range 52 – 110 mm.

  • Output Capacity: 2 – 4.5 rolls per minute.

  • Packaging Material: Paper sack.

Auto Can Body Flanging, Beading, Pre-rolling, Lock Seaming Combiner

The Auto Can Body Combiner is an all-in-one industrial solution designed to perform multiple operations, including flanging, beading, pre-rolling, and lock seaming, within a single automated housing. It is engineered for high-precision manufacturing of both round and square metal cans.

Key Advantages:

  • Digital Servo Adjustment: Provides high-precision control and significantly reduces setup errors.

  • Full Automation Integration: Features an auto-hydraulic lifter, auto-edge cutting unit, and servo-quick blank feeding unit for seamless operation.

  • Efficient Size Changeover: Designed with a quick tool changeover unit, allowing for rapid transitions between different can dimensions.

  • Advanced Control & Safety: Operated via a PLC control system and equipped with a pneumatic clutch and double sheet detector for maximum safety.

  • Centralized Lubrication: Ensures long-lasting tool life and minimizes operational downtime for maintenance.

Technical Specifications:

  • Models: ACBM200 / ACBM300

  • Can Sizes Supported:

    • Round Cans: 65 – 300 mm.

    • Square Cans: 70 x 70 mm to 230 x 230 mm.

  • Can Height Range: 50 – 320 mm.

  • Capacity: 22 – 35 cans per minute (cpm).

  • Net Weight: 5.3T – 6.5T (Heavy-duty structure for stability).

Peel-off End (POE) Sealing Machine

The Peel-off End (POE) Sealing Machine is a state-of-the-art, fully integrated system designed for high-speed production of premium peel-off closures, widely used for infant formula, coffee, and high-end preserved foods.

Key Advantages:

  • All-in-One Integrated System: Combines multiple critical operations, including feeding, punching, drawing, curling, foil pre-sealing, and embossing, into a single efficient workflow.

  • Precision Servo Control: Each functional module is under independent servo control, allowing for individual parameter adjustments and highly synchronized, high-speed responses.

  • Material Efficiency: Features an optimized oblique shock arrangement for foil punching to minimize material waste significantly.

  • Versatile Material Compatibility: * Shell Materials: Tin plate, TFS, Aluminum, and coated steel plates.

    • Sealing Materials: Coated aluminum foil, PP-Aluminum composite foil, and plastic composite film.

Technical Specifications:

  • Capacity: Ranges from 100 to 600 Ends Per Minute (EPM).

  • End Sizes: Accommodates diameters from 46 mm up to 178 mm (D113 – D701).

  • Configurations: Available in 1, 2, or 3 channel models (EST-POE Series).

High Pressure Leak Tester for Aerosol Can

Ensure the highest safety standards with the EST-P Series Leak Tester, an advanced testing system specifically designed for empty aerosol cans. This high-precision system detects even micro leakages by monitoring pressure differences within the test chamber, making it the superior replacement for traditional water bath testers.

Key Advantages:

  • High Accuracy & Reproducibility: Features high-precision imported sensors for reliable and consistent testing results.

  • Micro Leakage Detection: Operates by creating 8-12 bar of internal pressure to identify any structural defects.

  • Automatic Defect Rejection: Systems provide an immediate signal to blow out any leaking cans as they exit the machine.

  • User-Friendly Interface: Equipped with digital displays and modular design for fast changeovers and easy parameter adjustments.

  • Non-Destructive Process: Conducts comprehensive quality checks without compromising the physical integrity of the aerosol cans.

Technical Specifications:

  • Capacity: 160 – 500 cans per minute (cpm).

  • Working Heads: Available in 18, 24, 36, and 48 head configurations.

  • Can Dimensions: Diameter  45 – 65 mm; Height 80 – 320 mm.

  • Compressed Air Requirement: 2.5 to 6 m^3/min at 8 to 12 bar.

Positive Leak Tester for Milk Powder Can

Ensure the highest food safety standards with our Positive Leak Tester for Milk Powder Cans. Specifically designed for the dairy and nutrition industries, this high-precision system guarantees product integrity through advanced non-destructive testing technology.

Key Advantages:

  • Zero Contamination: Directly utilizes workshop air without additional compressors, eliminating any risk of oil or graphite pollution inside the cans.

  • High-Precision Stability: Employs a specialized cam-drive lifting system to maintain stable air pressure during testing, ensuring significantly higher detection accuracy than traditional cylinder-type inserts.

  • Data-Driven Quality Control: Features high-precision sensors with the ability to store detection results and easily adjust parameters via a digital display.

  • Advanced Detection: Capable of identifying micro-leakages as small as 0.03 – 0.05 mm without damaging the can structure.

Technical Specifications:

  • Models: EST-P12-MPC / EST-P15-MPC / EST-P24-MPC.

  • Capacity: 150 – 300 cans per minute (cpm).

  • Applicable Can Sizes: Diameter 99 – 153 mm; Height 60 – 240 mm.

  • Modular Design: Quick problem identification and fast changeover for different can sizes.

Leak Tester For POE/EOE

The Leak Tester for POE/EOE is a specialized high-precision system designed to ensure the structural integrity of Easy Open Ends and Peel-off Ends. It offers a critical advantage by inspecting score depth, preventing mass production errors.

Key Advantages:

  • Score Depth Qualification: Specifically designed to inspect if EOE score depth is qualified, a feature that UV inspections cannot achieve. This prevents situations where millions of ends would otherwise need manual inspection.

  • Advanced Detection: Utilizes high-precision sensors capable of identifying micro-leakages as small as 0.03 mm.

  • User-Friendly Control: Features a digital display with easy-to-understand testing results and programmable parameter settings.

  • Operational Flexibility: Modular design allows for fast changeover and height adjustment for different end sizes.

  • Non-Destructive Testing: Ensures comprehensive quality checks without damaging the physical properties of the ends.

Technical Specifications:

  • Model: EST-POE-18

  • End Diameter Range: 99 – 153 mm

  • Detectable Leak: 0.03 mm

  • Capacity: 300 ends per minute (epm)

  • Working Heads: 18

High Precision Leak Tester for Food Can

The High Precision Leak Tester for Food Can provides a state-of-the-art solution for ensuring the hermetic seal of your packaging. Utilizing compressed air as the testing medium, this machine evaluates every portion of the can, including the critical double seam area.

Key Advantages:

  • Total Portion Testing: Every part of the can is thoroughly tested using compressed air to ensure maximum integrity.

  • Optimized Sensitivity: Features individual filling pieces that reduce internal volume during the process to heighten sensitivity.

  • Reliable Performance: Delivers reproducible and consistent results, even in the event of a sudden machine halt.

  • Smart Data Management: Permanently stores testing programs for varying can sizes and line speeds.

  • Self-Monitoring: Includes several self-diagnosis features to ensure the testing process remains accurate and correct.

  • Fast Changeover: Minimizes downtime with short changeover times between different production runs.

Technical Specifications:

  • Capacity: Up to 800 cans per minute (max) depending on the model.

  • Accuracy: Detects holes as small as 0.03 mm.

  • Applicable Dimensions: Diameter 52 – 99 mm; Height 35 – 135 mm.

  • Working Heads: Available in 20, 40, and 60 head configurations.

Positive Leak Tester For Square/Rectangular Can

The Positive Leak Tester For Square/Rectangular Can is a specialized high-precision solution for non-destructive online testing of rectangular metal packaging. Utilizing Estes’ unique comparison technology, it ensures every can meets strict quality control criteria.

Key Advantages:

  • Non-Destructive Testing: Designed for high-speed online testing without compromising the physical integrity of the square cans.

  • High-Precision Technology: Employs a unique variable program and comparison technology to achieve superior testing accuracy.

  • Positive Pressure Theory: Meets the global industrial criteria for empty can quality control.

  • Broad Capability: Accommodates a wide range of sizes, from small 1L containers to large 25L square cans (pails).

Technical Specifications:

  • Models: EST-SL series (10L-25L) and EST-RS series (1L-5L).

  • Capacity: Ranging from 30 up to 100 cans per minute (cpm).

  • Accuracy: Detects leakages as small as 0.15 mm to 0.25 mm.

  • Can Heights: Supports a height range of 80 mm to 500 mm.

  • Working Heads: Available in configurations of 12, 16, 18, 20, 24, 30, and 36 heads.

Vacuum Leak Tester For Food Can And Paint Can

The Vacuum Leak Tester For Food Can And Paint Can utilizes a standard vacuum degree principle to ensure consistent and reliable leak detection for metal packaging. It is designed for high-speed automated production lines where non-stop testing is critical.

Key Advantages:

  • Stable Detection: Testing remains stable and unaffected by changes in the external environment.

  • High-Quality Vacuum Structure: The well-designed vacuum system ensures superior detection quality.

  • High-Capacity Efficiency: Multiple working heads operate simultaneously to meet high-volume production requirements.

  • Continuous Online Testing: Directly integrates into production lines for non-stop can testing, significantly raising the degree of automation.

  • Energy Saving: No need to consume compressed air during the testing process, which improves efficiency and lowers operational costs.

  • User-Friendly Changeover: Easily adjust diameter or height settings within 2 hours without needing to change support plates or chucks.

Technical Specifications:

  • Capacity: Ranging from 100 up to 800 cans per minute (cpm).

  • Accuracy: Detects leakages as small as 0.1 mm to 0.15 mm.

  • Applicable Dimensions: Can diameters $Phi 52 – 153$ mm and heights $35 – 260$ mm (model-dependent).

  • Noise Level: Maximum 70dB.

  • Power & Air: Power requirements range from 5kW to 6.5kW, with air at 50L/6bar.

Positive High Speed Leak Tester

The Positive High Speed Leak Tester is a cutting-edge solution for high-precision quality control, utilizing advanced linear servo positioning and independent testing heads to deliver superior accuracy while maintaining a compact footprint.

Key Advantages:

  • Linear Fast Servo Positioning: Ensures high-speed, precise can placement into testing stations.

  • Independent Testing System: Every working head operates with an independent testing system for maximum reliability.

  • High Efficiency & Sensitivity: Utilizes quick air filling and internal filling insert pieces to maximize testing sensitivity and minimize energy consumption.

  • Compact Design: Engineered to deliver high-volume output while requiring significantly less floor space than traditional testers.

  • Exceptional Accuracy: Capable of detecting micro-leakages as small as 0.05 mm up to 0.15 mm.

Technical Specifications:

  • Models: EST-LP24 and EST-RL series.

  • Capacity: Up to 150 cans per minute (cpm).

  • Accuracy: High precision detection ranging from 0.05 mm to 0.15 mm.

  • Working Heads: Available in 12, 16, or 24 head configurations.

On Line/Off Line Printing Sheet Surface Defect Vision Inspection Equipment

Ensure flawless printing quality with our Vision Inspection Equipment, a highly efficient system for both on-line and off-line surface defect detection. This advanced solution is engineered to identify a wide range of printing errors on metal sheets with exceptional speed and reliability.

Key Advantages:

  • Comprehensive Defect Detection: Identifies surface defects such as misprinting, color differences, ink drawing, stains, and more.

  • High Inspection Stability: Provides superior reliability and can detect micro-defects down to a minimum dot size of 0.1mm^2

  • Cost-Efficient Flexibility: Capable of inspecting sheets from multiple printing lines, significantly reducing costs while raising overall efficiency.

  • Seamless Integration: Features an independent feeding and ejecting system, eliminating the need to modify your existing equipment.

Technical Specifications:

  • Model: MV-MP-Y Series

  • Max Sheet Size: 1200 x 1000 mm

  • Max Inspection Speed: 6,000 sheets per hour

  • Station Configuration: Equipped with two cameras for front-side inspection and two cameras for back-side inspection.

  • Alarm Mode: Features a light alarm for immediate defect notification.

On Line End Surface Defect Vision Inspection Equipment

Elevate your enterprise image and ensure 100% product integrity with the On Line End Surface Defect Vision Inspection Equipment. This advanced system provides high-speed, real-time monitoring to detect even the smallest defects on can ends, aerosol components, and EOE shells.

Key Advantages:

  • Improve Product Quality: Guarantees that only flawless components proceed through your production line.

  • Raise Production Efficiency: Operates at high speeds up to 1,500 ends per minute (EPM) without interrupting the workflow.

  • Reduce Labor Costs: Automates the inspection process, significantly reducing the need for manual visual checks and human error.

  • Comprehensive Defect Detection:

    • Shell/End Defects: Identifies curling issues, scratches, deformations, and printing misalignments.

    • Compound/Groove Defects: Detects missing compound, incomplete lining, or overflow issues.

    • Aerosol Specifics: Monitors cone and dome curling damage, rolling pollution, and surface stains.

    • EOE Specifics: Inspects rivet positioning, scoring coating integrity, and tab area deformations.

Technical Specifications:

  • Model: MV-MP-D Series

  • Inspection Speed: Up to 1,500 epm

  • Power & Voltage: 600W / 220V

  • Working Air Pressure: 0.4 – 0.6 Mpa

  • Weight: 130 kg

On Line Can Defect Vision Inspection Equipment

Maximize your production reliability with the On Line Can Defect Vision Inspection Equipment. This high-speed, automated system provides real-time monitoring of can body integrity, ensuring that only top-quality products reach your customers.

Key Advantages:

  • Total Can Inspection: Comprehensive defect detection across the can top, bottom, inner/outer walls, and critical welding seams.

  • High-Speed Efficiency: Operates at a rapid inspection speed of 1,000 cans per minute (CPM), significantly improving throughput and reducing labor costs.

  • Inner & Outer Wall Monitoring: Detects surface stains, oil and grease contamination, scratches, coating defects, and misprinting.

  • Advanced Welding Analysis: Identifies welding slag, miswelding, burns, and black welding issues to ensure structural safety.

  • Smart Recognition: Features built-in bar-code and letter recognition for advanced product tracking and verification.

Technical Specifications:

  • Model: MV-MP-G Series

  • Inspection Speed: 1,000 cpm

  • Power & Voltage: 600W / 220V

  • Weight: 130 kg

  • Working Air Pressure: 0.4 – 0.6 Mpa

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